The risk-based GMP establishes measures to assure safety of the product; decades ago, the industry adopted a facility design that was hard-walled model but now we have better technology to justify alternate designs of much lower cost, in both capital and maintenance. I have patented several designs that allow manufacturing in ISO9 environment.
The future of biological manufacturing is undoubtedly in single-use elements; having written a book on the subject, I can assist in creating a compliant facility where the challenges of leachable are minimized and COGS reduced substantially.
Nothing produces more variability than the stress on the cells and expressed proteins. Several proprietary and patented methods now allow achieving high consistency of structure, besides increasing the total yield, to allow faster development of biosimilars.
The classical upstream/downstream model can be redefined by focussing on the expressed molecule; dozens of patents that I own allow expressing and purifying the biological molecule in a single container allowing faster development of clinical supplies.
A long-sight dream is now possible using a train of single-use containers feeding down to recover expressed protein continuously reducing contamination risk and COGS, as well as constraints on the facility size.
New drugs, biosimilars and any alternations thereof need to be manufactured in facilities that cost hundreds of millions to offer a clinical supply; what if we have a system that does not require a GMP-certified facility to produce a safe product? We now do have this opportunity opening the door to R&D organizations and smaller companies to seek out the fast expanding market of biologics.
Patented HVAC Design to Reduce Cost by 70-80%
Single-Use Systems to Reduce Utilities
Continuous Automated Compliance